Robotics
& Automation Systems

At IVIS, we empower industrial organizations to achieve operational independence and intelligent system control through purpose-built robotics and automation solutions. Whether you're optimizing a single production line or managing multi-national operations, our scalable architectures deliver consistency, intelligence, and long-term ROI.

For Local & Regional Enterprises

Small to mid-sized businesses often struggle with high labor costs, manual errors, and inconsistent output. IVIS addresses these issues by introducing right-sized automation solutions tailored to local operational realities.

We deploy compact robotics, sensor-triggered workflows, and programmable logic control to:

• Replace repetitive manual tasks with robotic precision

• Enhance product consistency and reduce defect rates

• Improve shift productivity and energy/resource efficiency

• Enable easier quality control and traceability

• Lay the groundwork for scalable future automation

Our focus is on enabling local enterprises to take their first step toward smart manufacturing—without the complexity or cost of over-engineered solutions.

For Hybrid Facilities & Multi-Site Operations

In facilities transitioning between manual and fully automated processes, consistency and coordination become critical. IVIS supports hybrid operations through modular robotics frameworks and cross-location automation logic, engineered for central visibility and adaptive control.

We help you:

• Deploy PLC-driven automation to selected lines or units

• Integrate robotics with SCADA, MES, or ERP platforms

• Monitor multi-site production KPIs in real time

• Enable smart alarms, remote overrides, and task scheduling

• Phase in automation without disrupting existing systems

This is ideal for organizations managing different maturity levels across plants or regions—where stepwise automation needs to align with cost, capacity, and control policies.

For International Industrial Conglomerates

For global enterprises, automation must be industrial-grade, compliant, and seamlessly integrated with enterprise infrastructure. IVIS provides complete robotic and control system deployments aligned with international standards such as IEC, ISO, and OSHA.

Our enterprise automation services include:

• AI-driven robotic lines with built-in quality assurance

• Remote operation, diagnostics, and predictive maintenance

• Scalable robotic cell deployment across geographies

• End-to-end system integration (ERP–MES–PLC–SCADA)

• Cyber-physical system design and digital twin enablement

We specialize in complex environments where robotics and automation must not only function independently but also harmonize with global compliance, reporting, and risk control frameworks.

At IVIS, we don’t just automate tasks — we engineer intelligent, connected, and scalable systems that address core industrial pain points. Below is a breakdown of how we elevate automation beyond conventional solutions:

High Labor Costs & Human Error

Traditional Approach: Many manufacturers attempt to reduce human error and cost by introducing standalone machines or semi-automated stations. However, these solutions often lack intelligence, adaptability, and fail to deliver long-term consistency.

IVIS Solution:

We deploy AI-integrated robotic cells that not only execute tasks but also track deviations in real-time, flag anomalies, and self-correct based on live feedback. This ensures accuracy, speed, and labor efficiency across operations.

Inefficient Production Flow

Traditional Approach: Process inefficiencies are often addressed through manual workflow adjustments or static programming. These methods are slow to adapt and difficult to scale.

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IVIS Solution:

We implement end-to-end process automation using smart routing algorithms, load balancing logic, and system-wide task synchronization. This allows the entire production flow to self-optimize and adapt dynamically to real-time conditions.

Equipment Downtime

Traditional Approach: Most facilities rely on scheduled maintenance or manual inspections to catch failures. This reactive model results in unexpected outages and productivity loss.

IVIS Solution:

Through IoT-based predictive maintenance, we monitor machine health metrics such as temperature, vibration, cycle counts, and run-time logs. Our system predicts failures before they happen, enabling timely interventions without disrupting operations.

Scaling Constraints

Traditional Approach: Legacy systems and production lines are built around fixed control logic, making it costly and complex to scale operations or add new functions.

IVIS Solution:

We design a scalable modular architecture that supports plug-and-play expansion, flexible task allocation, and cloud-based system monitoring. Whether you scale vertically within a plant or horizontally across sites, IVIS systems adapt without full reengineering.

System Integration Hurdles

Traditional Approach: Disconnected machines, proprietary software, and siloed data make integration difficult and limit visibility across the operation.

IVIS Solution:

Our systems offer unified control across ERP, MES, SCADA, and machine-level APIs. This ensures end-to-end data flow, decision-making automation, and centralized monitoring—transforming isolated machinery into an intelligent, orchestrated ecosystem.

IVIS offers a comprehensive and configurable stack of robotics and automation technologies that can be deployed independently or as a fully integrated solution. Our stack bridges mechanical precision, software intelligence, and system interoperability — enabling enterprises to build smart, safe, and scalable operations across industrial environments.

1. Robotics Design & Deployment

We engineer and implement custom robotics platforms tailored to your specific processes, spatial layout, and compliance requirements. Our robotics portfolio includes:

• Articulated Arms for welding, painting, and pick-and-place tasks
• Collaborative Robots (Cobots) designed for human-machine synergy on shared workstations
• Autonomous Mobile Robots (AMRs) and AGVs for warehouse logistics and material transport
• Delta and SCARA Robots for high-speed, high-precision assembly lines

Each unit is selected and programmed based on cycle time, payload, axis range, and workspace configuration to optimize performance.

2. Control Systems Engineering

Our automation logic is built on proven industrial control frameworks, ensuring real-time responsiveness and system-wide coordination.

• PLCs (Programmable Logic Controllers) for sequence control and task automation
• SCADA Systems for supervisory control and visualization
• DCS (Distributed Control Systems) for complex plant-level orchestration
• HMIs (Human-Machine Interfaces) designed for intuitive interaction and monitoring
• Custom ladder logic, function blocks, and safety interlocks tailored to your regulatory and operational needs

We prioritize vendor-agnostic, scalable platforms compatible with Allen-Bradley, Siemens, Schneider, Mitsubishi, and Omron.

3. Smart Sensor Integration

Sensors are the nervous system of our robotics and automation solutions. We integrate a wide range of intelligent sensors to provide feedback, trigger workflows, and enable closed-loop control:

• Vision Systems with AI-enhanced object recognition
• Proximity, Load, Torque, Pressure, and Flow Sensors for environmental monitoring
• Edge Processing Devices for real-time signal interpretation
• Digital Twin Syncing for sensor-data-driven simulations and diagnostics

These sensors turn passive machinery into active decision-makers, enabling intelligent control at every stage.

4. Safety Automation & Redundancy

Industrial automation must be safe, especially in mixed-mode environments where humans and machines coexist. IVIS embeds safety-first principles into every deployment:

• Emergency Stop Protocols and Safety Relays
• Light Curtains, Area Scanners, and Access Control Systems
• Redundant Safety Logic for system fallback and isolation
• Compliance with global safety standards (ISO 10218, IEC 61508, OSHA 1910, CE, UL)

Our systems are tested under real-world failure scenarios and include simulation environments to validate safety outcomes.

5. AI-Driven Optimization Layer

Beyond physical execution, IVIS solutions include intelligent layers for continuous improvement and dynamic system learning:

• Predictive Analytics for energy usage, maintenance, and throughput bottlenecks
• Self-Calibrating Systems that adapt to workload and environmental shifts
• Machine Learning Models for anomaly detection and workflow recommendation
• Integration with ERP/MES Platforms to sync shop-floor data with strategic planning dashboards

This AI-driven layer ensures that your operations are not just automated — they’re also self-improving and future-ready.

Would you like this section turned into a horizontal capability matrix or visual summary? Or should we move on to the next section (e.g., Implementation Roadmap or Case Study Examples)?

At IVIS, we follow a structured, multi-phase implementation roadmap designed to minimize operational disruption while maximizing long-term automation ROI. Whether deploying robotics, control systems, or full-facility automation, our process ensures technical precision, regulatory alignment, and measurable business outcomes.

1. Site & Process Assessment

We begin by conducting a comprehensive diagnostic of your current setup. This includes:

• Mapping workflows, physical layouts, and operational bottlenecks
• Evaluating machine dependencies, throughput data, and shift patterns
• Assessing existing control systems, safety zones, and IT/OT infrastructure
• Identifying automation readiness and industry-specific compliance gaps

This stage results in a feasibility matrix and baseline automation maturity score to guide solution architecture.

2. Architecture & System Design

Using insights from the assessment, we define a customized system design that meets both current operational demands and future growth targets:

• Robotics layout planning and task mapping
• PLC/SCADA/DCS logic diagrams and control schema
• Electrical schematics, hardware specs, and bill of materials (BOM)
• Safety design including zoning, lockout/tagout, and emergency circuits
• Integration architecture for ERP/MES/SCADA/API endpoints

Clients receive digital system blueprints, 3D mockups, and project milestone schedules.

3. Installation & Integration

This phase focuses on the physical and digital deployment of the solution:

• Equipment delivery and staged installation (robotics, PLCs, sensors, HMIs)
• Programming of automation logic and control panels
• Integration with software platforms (Odoo, SAP, Oracle, MES)
• Cable routing, power management, and network connection
• Grounding, commissioning, and redundancy testing

Each deployment is conducted under controlled downtime windows or in phased layers to ensure business continuity.

4. Testing, Validation & Compliance Check

Once systems are installed, we move to validation:

• Functional testing of each robotics cell and automation routine
• Emergency stop testing, cycle time tuning, and process simulation
• Digital twin modeling (if applicable) for control logic review
• Safety audits and documentation for CE, ISO, IEC, OSHA, or other regulatory bodies
• Final client approval checkpoints with sign-off on performance KPIs

This ensures that all systems are audit-ready, compliant, and production-safe.

5. Training, Handover & Optimization

We empower your team to manage and evolve the system effectively:

• Onsite training for operators, safety teams, and engineers
• User documentation, maintenance schedules, and diagnostic dashboards
• Post-go-live support and escalation workflows
• Continuous optimization services for load balancing, AI tuning, and system upgrades

Clients retain full visibility and control, with IVIS providing extended lifecycle support as needed.

At IntelliVersal Integrated Solution (IVIS), we don’t just automate — we architect intelligent industrial ecosystems that deliver performance, resilience, and measurable outcomes. Our Robotics & Automation Systems are built for enterprises that demand more than just mechanical movement — they need precision logic, integrated control, and future-ready infrastructure.

Enterprise-Grade Engineering Expertise

We bring over 35 years of experience in control systems, factory automation, industrial software, and robotics integration. Our team consists of multidisciplinary engineers — electrical, mechanical, mechatronic, and AI — ensuring each system is optimized across form, function, and compliance.

Seamless Integration Across Platforms

IVIS systems are not siloed. We integrate robotics and automation with your existing stack — ERP (SAP, Odoo, Oracle), MES, SCADA, and IIoT frameworks — creating a unified operational backbone. This allows for end-to-end visibility, system orchestration, and real-time decision intelligence.

Built-In Safety & Compliance

Our deployments comply with international safety and automation standards such as IEC 61508, ISO 10218, CE Marking, and OSHA 1910. We implement layered failsafe logic, predictive maintenance triggers, and audit trails — making systems safer, auditable, and governance-ready from day one.

AI-Enhanced, Not Just Automated

Most automation is rule-based. IVIS adds intelligence. Our AI-enhanced systems learn patterns, adapt workflows, predict failures, and calibrate processes in real time. We turn static automation into adaptive operations that improve over time — with zero need for manual reprogramming.

Scalable From Single Line to Global Enterprise

Whether you're automating a local assembly cell or coordinating robotics across 15 global plants, IVIS delivers modular, scalable infrastructure that grows with your ambition. Our architecture supports phased deployments, centralized control, and multilingual compliance.

End-to-End Ownership, Not Just Equipment

We offer full lifecycle delivery:

• Discovery → Design → Deployment → Training → Optimization
  From wiring schematics to API documentation and operator training, we take ownership of the process — so you gain more than a vendor: you gain a transformation partner.

Post-Deployment Support You Can Rely On

Our service doesn’t end at commissioning. IVIS provides structured post-deployment support including remote diagnostics, scheduled maintenance, upgrade planning, and 24/7 SLA-based assistance for mission-critical environments.

Our support team is available 24/7 to assist with any issues or questions you may have, ensuring that help is always within reach.

Additionally, we offer a comprehensive knowledge base, including detailed documentation, video tutorials, and community forums where you can connect with other users and share insights.

We also provide regular updates and new features based on user feedback, ensuring that our platform continues to evolve to meet your needs.